What Is the Process of Mask Manufacturing Machine?

1. Raw material preparation

The core raw materials required for the production of mask making machines include non-woven fabrics, meltblown fabrics and nose bridge strips. Non-woven fabrics constitute the basic structure of masks, meltblown fabrics assume key protective functions, and nose bridge strips are used to improve the fit between masks and users' faces. When selecting these raw materials, their quality, cost control and supply chain stability must be strictly considered to ensure that mask production meets both quality requirements and has sufficient output.

2. Mask manufacturing process

Material cutting: Load non-woven fabrics and meltblown fabrics into roll-to-roll heat sealing machines respectively, and perform precise cutting operations to lay the foundation for subsequent processing steps.

Meltblown layer preparation: The meltblown fabric is fed into the meltblown device and converted into liquid under high temperature conditions. Subsequently, the liquid meltblown material is evenly sprayed onto the surface of the non-woven fabric to form a dense protective barrier.

Material folding and shaping: Overlap the processed non-woven fabric and meltblown fabric, and fold them according to the preset style, while applying pressure on the folded edges to fix the shape for subsequent cutting.

Precision cutting: According to the specified size requirements, the folded material is cut to form the prototype of a single mask, and the nose bridge strip is embedded in the upper end of the mask. This link needs to ensure cutting accuracy and reduce material loss.

Welding molding: Through multiple welding operations, the various parts of the mask are firmly connected to ensure that the sealing performance and structural strength of the mask meet the specified standards.

Quality inspection: Using professional testing equipment, the key performance indicators of the mask such as filtration efficiency and airflow resistance are strictly tested to ensure that all products meet quality standards.

Packaging and warehousing: Finally, the qualified masks are packaged by automated packaging equipment to maintain the cleanliness and sanitary conditions of the products until they are shipped out for distribution.